Fitting-Out The Chuck Norris Truck For Burger Boyz

Born out of lockdown, the Burger Boyz—two friends who found their smash-burger recipe a runaway hit on delivery apps—wanted to take their business on the road.

After winning over crowds at Newport Market and opening follow-up stalls in Port Talbot and Swansea, they dreamed of a dedicated food-festival truck nicknamed ‘Chuck Norris,’ one that could serve their signature burgers wherever the next event beckoned.

The Challenge

The challenge was this. Squeezing an entire fast-food kitchen into the back of a Leno Loda van presented twin obstacles of space and weight. Every piece of equipment—from extraction ducting to griddles, fryers and cabinets—had to fit within the van’s tight footprint without overstressing its chassis. On top of that, the vehicle needed full LPG certification, fresh-water storage, mains-power hookup and a reliable hot-water boiler, all while meeting commercial-kitchen standards.

Over a focused four-week programme, our team stripped the van back to shell before installing bespoke stainless-steel extraction and custom cabinets. We cut service hatches into the side panels, lined the interior with thermal insulation and routed LPG gas pipes beneath the chassis to keep the kitchen footprint uncluttered. Blue Seal griddles and rapid-recovery Evolution fryers found their exact places beside sinks and worktops, all wired into a leisure-battery system with mains-power override. Finally, our in-house LPG-certified engineers commissioned the boiler and secured the mobile-gas certification that few installers can offer.

By the time the ‘Chuck Norris’ rolled out, it was a fully self-contained restaurant on wheels—warm, efficient and ready for anything from summer festivals to winter markets. The Burger Boyz have since become a fixture on the festival circuit and even secured a permanent winter pitch at a shopping village in Wales. Their new truck not only upheld their rapid-service promise but also cemented their reputation as one of the UK’s most talked-about burger brands.

Fitting-Out The Chuck Norris Truck For Burger Boyz

Born out of lockdown, the Burger Boyz—two friends who found their burger recipe a runaway hit on the delivery apps—wanted to take their business on the road.

After winning over crowds at Newport Market and opening follow-up stalls in Port Talbot and Swansea, they dreamed of a dedicated food-festival truck nicknamed “Chuck Norris,” one that could serve their signature burgers wherever the next event beckoned.

The Challenge

The challenge was this. Squeezing an entire fast-food kitchen into the back of a Leno Loda van presented twin obstacles of space and weight. Every piece of equipment—from extraction ducting to griddles, fryers and cabinets—had to fit within the van’s tight footprint without overstressing its chassis. On top of that, the vehicle needed full LPG certification, fresh-water storage, mains-power hookup and a reliable hot-water boiler, all while meeting commercial-kitchen standards.

Over a focused four-week programme, our team stripped the van back to shell before installing bespoke stainless-steel extraction and custom cabinets. We cut service hatches into the side panels, lined the interior with thermal insulation and routed LPG gas pipes beneath the chassis to keep the kitchen footprint uncluttered.

Blue Seal griddles and rapid-recovery Evolution fryers found their exact places beside sinks and worktops, all wired into a leisure-battery system with mains-power override. Finally, our in-house LPG-certified engineers commissioned the boiler and secured the mobile-gas certification that few installers can offer.

By the time “Chuck Norris” rolled out, it was a fully self-contained restaurant on wheels—warm, efficient and ready for anything from summer festivals to winter markets. The Burger Boyz have since become a fixture on the festival circuit and even secured a permanent winter pitch at a shopping village in Wales. Their new truck not only upheld their rapid-service promise but also cemented their reputation as one of the UK’s most talked-about burger brands.

Have a project in mind? Speak to our design team

From your initial design to full fit out, our team of designers, suppliers and
builders are here to take your F&B idea from concept to delivery.

Have a project in mind? Speak to our design team.

From your initial design to full fit out, our team of designers, suppliers and builders are here to take your F&B idea from concept to delivery.